Hot forging is a manufacturing process in which metal is heated to a specific temperature and then shaped using pressure from a press or hammer.

There are several different types of hot forging, including:

Upset forging

Upset forging is a process in which a metal rod or bar is heated and then compressed between two dies to increase its diameter and decrease its length. This process is commonly used to produce fasteners, such as bolts and screws.

Open-die forging

Open-die forging, also known as smith forging, is a process in which metal is heated and shaped using a hammer or press. The metal is not confined by a die, allowing for greater flexibility in the size and shape of the final product. This process is commonly used to produce large, heavy components, such as turbine shafts, crankshafts, and gears.

Closed-die forging

Closed-die forging, also known as impression forging, is a process in which metal is heated and shaped using a set of dies that contain the desired shape of the final product. This process is commonly used to produce complex shapes, such as connecting rods, gears, and axles.

Roll forging

Roll forging is a process in which a metal rod or bar is passed through a set of rollers to deform it into the desired shape. This process is commonly used to produce parts with a constant cross-section, such as bearings and shafts.

Isothermal forging

Isothermal forging is a process in which metal is heated and shaped at a constant temperature to minimize thermal stress and deformation. This process is commonly used to produce components with complex shapes and high strength, such as aerospace and automotive parts.

Each type of hot forging has its advantages and disadvantages, and the choice of process will depend on the specific requirements of the component being produced.

Open die forging, also known as smith forging or blacksmith forging, is a forging process where the metal is deformed between two flat or slightly curved dies that do not completely enclose the workpiece. The process involves the following steps:

Preparing the workpiece: The workpiece is heated to a temperature above its recrystallization temperature, which allows it to become malleable and easier to shape.

Placing the workpiece on the anvil: The heated workpiece is placed on the anvil or the bottom die of the forging press.

Shaping the workpiece: The top die of the forging press is brought down onto the workpiece to shape it. The operator may also use hand tools, such as hammers or tongs, to shape the workpiece.

Reheating the workpiece: The workpiece may need to be reheated periodically to maintain its malleability and prevent cracking.

Repeating the process: The shaping process is repeated until the desired shape and dimensions are achieved.

Finishing the workpiece: Once the desired shape is achieved, the workpiece is cooled and any excess material is removed using machining, grinding, or other finishing processes.

Open die forging is used to create a wide range of products, including large components for machinery, aircraft and aerospace components, and tool and die components. It is a flexible process that can produce unique, custom shapes and sizes with a high degree of precision and strength.

Agricultural machinery parts forgings are components used in agricultural machinery that are produced through the forging process. Forging is a manufacturing process in which metal is shaped by applying compressive forces using a hammer or press.

Some common agricultural machinery parts that are produced through forgings include:

Axles

Axles are an important component of agricultural machinery, and they are often produced through forging.

Gears

Gears are used to transmit power from the engine to the wheels or other components of the machinery. Forged gears are often stronger and more durable than those produced through other manufacturing methods.

Crankshafts

Crankshafts are used to convert reciprocating motion into rotational motion in the engine of the machinery. Forged crankshafts are often preferred due to their strength and durability.

Connecting rods

Connecting rods are used to connect the piston to the crankshaft in the engine. Forged connecting rods are often used in high-performance engines due to their strength and ability to withstand high loads.

Shafts

Shafts are used to transmit power between components of the machinery. Forged shafts are often preferred due to their strength and durability.

Housings

Housings are used to protect the internal components of the machinery. Forged housings are often stronger and more durable than those produced through other manufacturing methods.

Overall, forgings are a popular manufacturing method for agricultural machinery parts due to their strength, durability, and ability to withstand high loads. By producing components through forgings, manufacturers can ensure that their agricultural machinery is reliable and can withstand the harsh conditions of agricultural work.

When choosing a forging manufacturer, it is important to consider several key factors to ensure that you select a reputable and capable company that can meet your needs. Here are some key factors to consider:

Experience and Expertise: Look for a forging manufacturer with a proven track record of delivering high-quality forgings and experience in the industry. Consider their expertise in the specific type of forging you require and ask about their history of producing similar products.

Quality Control: A manufacturer with a strong commitment to quality control is important in ensuring the forgings you receive meet your specifications and requirements. Ask about their quality control processes, including material inspection and testing, and review their quality control certificates, such as ISO 9001.

Capabilities: Consider the manufacturer’s capabilities, including the types of forging processes they offer, the size of forgings they can produce, and the materials they can work with. A manufacturer with a range of capabilities is more likely to be able to meet your needs.

Equipment and Technology: Ask about the manufacturer’s equipment and technology, and whether they have the latest technology to ensure high-quality, efficient production.

Lead Time and Delivery: Consider the manufacturer’s lead time and delivery schedule, and whether they can meet your required delivery timeline. A manufacturer that can offer quick turnaround times can be a major advantage.

Cost: Price is an important factor to consider, but it should not be the only factor. It is important to balance cost with quality and reliability, and to select a manufacturer that offers a competitive price while still meeting your needs and requirements.

Reputation and Reliability: Research the manufacturer’s reputation, including customer reviews and feedback, to get a better understanding of their reliability and customer satisfaction. You can also ask for references and talk to other companies that have used their services.

In conclusion, choosing the right forging manufacturer is important to ensure that you receive high-quality forgings that meet your needs and requirements. Consider the above factors to make an informed decision and select a manufacturer that will provide you with the best value for your investment.

Multi-directional die forging is a precision forging technology that performs split-die forging on a multi-directional die forging hydraulic press, and its deformation is mainly extrusion. During multi-directional die forging, two or more punches (or punch cores) pressurize the bad material simultaneously or sequentially from different directions for extrusion or upsetting.

Compared with ordinary die forging and split die forging, multi-directional die forging has the characteristics of simple structure and long service life. Forgings such as class, cylindrical parts, large valve bodies, pipe joints, aircraft landing gear, engine casings, disc shaft assemblies, etc. have begun to be produced by multi-directional die forging technology. Combined with the application of multi-directional die forging, we have made a detailed summary of the process characteristics of multi-directional die forging, let’s understand it together.

Multi-directional die forging process characteristics

1. The material utilization rate is high. Compared with the open die forging, there is no waste of flash material. The shape of the forging can be designed to be hollow, and the forging slope of the punching hole can be canceled or reduced, thereby saving 30%-50% of metal.

2. The performance of the forging is good. Since the shape of most forgings is formed by die forging, the fiber structure is distributed along the contour of the forging, so the mechanical properties of the forging are good, and the general strength can be increased by more than 30%.

3. It is suitable for the forming of high alloy steel and special alloy. Because the blank is deformed under three-dimensional compressive stress during forging, its process plasticity is improved, which greatly facilitates the forming of high alloy and special alloy materials with poor plasticity and narrow forging temperature range. take shape.

4. High productivity. Compared with ordinary die forging, the number of working steps can generally be reduced by 50%, so the forging time is greatly reduced and the production efficiency is greatly improved.

5. Wide applicability, can be used for hollow frames of various alloys, solid and hollow branch forgings, fork forgings, cylindrical parts, various valve bodies, pipe joints and shaft forgings.

Multi-directional die forging belongs to closed die forging, and the forgings have no flash, and more internal shapes of forgings can be obtained by forging. Therefore, it is required to have high blanking precision, and at the same time, it is required to use less and no oxidation heating. In addition, multi-directional die forging requires a special multi-directional die forging hydraulic press with good rigidity and high precision or a special die forging device with complex structure attached to the general equipment.